When you see a striking monument sign at a corporate headquarters, an eye-catching channel letter sign on a storefront, or an elegant directional sign in a shopping center, have you ever wondered how it’s made? Sign fabrication is an art and science that combines creativity, engineering, and craftsmanship.
At JetStar Signs, we take pride in being one of Texas’s leading sign fabrication experts. In this blog, we’ll pull back the curtain and show you how we turn raw materials into stunning, durable signs that make businesses stand out.
What Is Sign Fabrication?
Sign fabrication is the process of designing, cutting, shaping, and assembling materials to create custom signs. It involves:
✔ Material selection (metal, acrylic, wood, LED compSign Fabrication in Texas: Behind the Scenes at JetStar Signs
onents)
✔ Precision cutting & shaping (CNC routing, laser cutting, welding)
✔ Finishing touches (painting, polishing, lighting installation)
Whether it’s a large-scale pylon sign or a sleek interior lobby sign, every piece is crafted for durability and visual impact.
The Sign Fabrication Process at JetStar Signs
1. Consultation & Design
Every great sign starts with a vision. Our team collaborates with clients to:
- Understand branding needs
- Recommend materials & lighting options
- Create 3D mockups for approval
We ensure the design aligns with visibility, durability, and local signage regulations.
2. Material Selection
The right materials ensure longevity. We work with:
- Aluminum (lightweight, rust-resistant)
- Stainless Steel (premium finish, industrial strength)
- Acrylic & PVC (vibrant colors, ideal for illuminated signs)
- High-Density Urethane (HDU) (perfect for carved signs)
3. Precision Cutting & Shaping
Using state-of-the-art fabrication technology, we ensure flawless execution:
- CNC Routing – For intricate shapes and letters
- Laser Cutting – Ultra-precise edges for metal & acrylic
- Welding & Bending – For structural integrity
4. Painting & Finishing
A sign’s finish affects its curb appeal. Our techniques include:
- Powder Coating (scratch-resistant, long-lasting color)
- Hand-Painted Details (for custom textures)
- Brushed & Polished Metal (for a sleek, modern look)
5. Lighting & Electrical Integration
Illumination brings signs to life. We specialize in:
- LED Backlighting (energy-efficient, bright)
- Neon & Halos (for retro or modern glow effects)
- Solar-Powered Options (eco-friendly solution)
6. Quality Inspection & Installation
Before installation, every sign undergoes:
✔ Wind load testing (for outdoor durability)
✔ Lighting checks (ensuring perfect illumination)
✔ Structural integrity review
Our team handles professional installation, ensuring your sign is secure and perfectly positioned.
Why Choose JetStar Signs for Sign Fabrication in Texas?
When it comes to sign fabrication, not all companies deliver the same level of quality. Here’s why JetStar Signs stands out:
✅ Local Texas Expertise – We understand regional weather challenges and signage laws.
✅ Custom Solutions – No cookie-cutter signs—every project is unique.
✅ Advanced Technology – From CNC machines to UV-resistant inks, we use the best tools.
✅ Full-Service Support – Design, fabrication, permitting, and installation under one roof.
Whether you need a durable outdoor sign or an elegant interior display, we craft signs that last.
Trends in Sign Fabrication for 2025
The signage industry is evolving. Here’s what’s trending:
1. Eco-Friendly Materials
- Recycled aluminum
- Solar-powered LEDs
- Sustainable wood alternatives
2. Smart Digital Integration
- Interactive touchscreen kiosks
- QR code-enabled signs
- Dynamic LED message boards
3. Mixed Materials for Texture
- Metal + acrylic combos
- Rustic wood with modern lighting
- Concrete bases with illuminated lettering
4. Minimalist & Bold Typography
- Thin, sans-serif fonts for a sleek look
- Oversized 3D letters for high visibility
Industries We Serve
Our sign fabrication expertise covers:
Corporate Campuses (monument signs, wayfinding)
Retail & Restaurants (channel letters, awnings)
Healthcare Facilities (ADA-compliant signage)
Hotels & Resorts (lobby signs, directional displays)
Residential Communities (HOA entrance signs)
Ready for a Custom-Fabricated Sign?
At JetStar Signs, we don’t just make signs—we craft brand statements. From initial design to final installation, our Texas-based team ensures top-tier quality.
📞 Contact us today for a free consultation and let’s bring your vision to life!