At Jet Star Signs, we believe a great business sign does more than just display a name—it tells a story. It communicates your brand’s quality, stability, and attention to detail before a customer ever steps inside. But how do you get from a brilliant idea to a stunning, durable sign that elevates your property?

The secret lies in the process. Unlike off-the-shelf solutions, true quality is born from a meticulous, step-by-step sign fabrication journey. We’re pulling back the curtain to show you exactly how we transform your vision into a tangible asset you can be proud of for years to come. This is the Jet Star Signs difference.

Step 1: The Creative Conversation – Discovery & Consultation

Every masterpiece begins with a conversation. We don’t just take an order; we start a partnership. This initial stage is all about understanding the why behind your sign.

What We Do: We sit down with you (in person or virtually) to discuss your business goals, brand identity, target audience, and the specific challenges of your location. We’ll ask questions like:
- What feeling do you want your sign to evoke?
- What are your visibility needs from the road?
- Who is your ideal customer?
Why It Matters: This deep dive ensures that the final product isn’t just a beautiful object, but a strategic tool designed for your unique success. It’s the foundation upon which everything is built. For inspiration on how signage impacts branding, the Sign Research Foundation offers fantastic insights.

Step 2: From Vision to Blueprint – Design & Engineering

Once we understand your goals, our creative team gets to work. This is where your ideas start to take a visual form.

What We Do: Our designers use state-of-the-art software to create detailed, realistic renderings of your sign. You’ll see photorealistic mockups of exactly how it will look on your property. But we don’t stop at aesthetics. Simultaneously, our engineers are planning the how. They determine the structural integrity, select the appropriate materials, and plan for electrical components, ensuring the design is not only beautiful but also safe, durable, and compliant with local codes.
Why It Matters: This dual approach means there are no surprises. You get to approve a visual representation of your sign and have peace of mind knowing it’s been professionally engineered to stand the test of time and the elements.

Step 3: Dotting the I’s and Crossing the T’s – Permitting & Approval

Navigating the world of municipal permits can be a labyrinth of paperwork and confusing regulations. We take this burden off your shoulders.

What We Do: Our team handles the entire permitting process for you. We prepare and submit all necessary applications, architectural drawings, and engineering stamps to your local building department. We act as your liaison, answering any questions and moving the project forward smoothly.
Why It Matters: This crucial step prevents costly delays and legal issues down the road. Our expertise ensures your project is approved efficiently, so we can get to the fun part: building your sign.

Step 4: The Heart of the Matter – Fabrication & Craftsmanship

This is where the magic truly happens—in our workshop. Our sign fabrication process is a blend of advanced technology and old-school craftsmanship.

Material Selection: We source only the highest-quality materials—from heavy-gauge aluminium and stainless steel to durable acrylics and commercial-grade LEDs. The right material for the right job is non-negotiable.
Precision Technology: We use CNC routers, laser cutters, and plasma cutters to fabricate components with microscopic precision. This ensures every letter, every bracket, and every panel is perfectly formed and consistent.
Artisan Touch: Technology is then paired with human skill. Our craftspeople weld, weld, bend, and assemble each component. This is where a channel letter gets its perfect seams, where a monument sign gets its flawless finish, and where your sign truly comes to life. We pay obsessive attention to details that you may never see but will definitely experience through the product’s longevity and finish.

Step 5: The Final Touches – Finishing & Quality Control

A sign isn’t complete until it’s dressed for success. The finishing stage is what provides the weather resistance and stunning visual pop.

What We Do: Components are meticulously finished through processes like:
- Paint & Powder-Coating: We apply durable, UV-resistant coatings in any colour you can imagine, ensuring your brand colours stay vibrant for years.
- Vinyl Application: Expert installers apply premium cast vinyl for graphics and lettering, ensuring a bubble-free, seamless finish.
- Electrical Assembly: For illuminated signs, we carefully wire and install energy-efficient LED modules, transformers, and controllers, rigorously testing every connection.
Why It Matters: Before your sign ever leaves our shop, it undergoes a rigorous multi-point inspection. We check for structural integrity, electrical safety, lighting consistency, and cosmetic perfection. We sign off on nothing less than excellence.

Step 6: The Grand Reveal – Professional Installation

The final step of our sign fabrication process is bringing it all together at your location. A beautifully fabricated sign deserves an equally professional installation.

What We Do: Our certified and insured installation team arrives on time and with the right equipment for the job. We handle everything—from pouring concrete foundations for pylon signs to safely mounting heavy monument signs and wiring complex illuminated channel letters. We treat your property with respect, leaving the site clean and tidy.
Why It Matters: Proper installation is critical for safety, performance, and warranty. Our expertise ensures your sign is level, secure, electrically sound, and positioned for maximum impact. The result is a flawless finished product, ready to go to work for your business.

Your Vision, Our Craftsmanship

As you can see, our sign fabrication process is a journey we take with you. It’s a detailed, transparent partnership built on communication, skill, and an unwavering commitment to quality. We don’t just build signs; we build confidence.

You don’t have to wonder how your sign will turn out. With Jet Star Signs, you’ll see and approve every step, resulting in a landmark that truly represents the quality of your business.

Ready to experience the difference a meticulously fabricated sign can make? Contact Jet Star Signs today for a consultation and let’s start building your brand’s most powerful asset together.